Jaycee Technologies Pvt. Ltd. Blog http://www.jayceetech.net/blog/ Latest Products Wed, 20 Oct 2021 07:01:02 +0530 en-us http://www.jayceetech.net Chute Level Switch for Controlling Mechanism of Conveyors http://www.jayceetech.net/blog/chute-level-switch-for-controlling-mechanism-of-conveyors_11305.htm Wed, 18 Aug 2021 10:45:18 +0530 <p><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;">For processing power, cement, steel, aluminium, coal, etc. some inputs and raw materials are transferred from receiving stations or mines. The distance must be very large with the number of <strong><a href="https://www.jayceetech.net/chute-level-switch.htm">Chute Level Switch </a></strong>and transfer points for convenient transfer working from one to another conveyor belt.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;">At such points, the material build-up processes take place in the monsoon or wet season.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;">Challenge:</span></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;">Here blockage could easily take place in such a material discharging process. It will not stop here but cause major damages to the conveyor.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;">You will face sudden issues like:</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;">• Extensive system damage</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;">• Loss of raw materials</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;">• Less productivity</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;">• More downtime in the operation</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;">For protecting against such faulty operations, we must see whether the hopper/chute is an instrument for the measurement of the material build-up process. It will also warn the system once it crosses its maximum set limit. The feeding operation would be stopped after getting such alarms via Chute Level Switch.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;">Solution:</span></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;">Many companies are in the race for applying some accurate & reliable solution for the detection of any jam or blockage in the hopper or chute. Afterall, it is the solution for minimising the losses, improvement of productivity, and eliminating downtime in operation.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;">Most of these detectors or switches are ideal for the safety against harmful deposits that may cause false warnings. It is convenient to see that outdoor installation is working fine in any circumstances.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;">RF Capacitance Chute Level Switch:</span></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;">It is the sensor that is built upon RF technology. Its probes are invented after many extraneous journeys of the experts. It is the latest brand to prevent such unusual or faulty operation of industrial applications.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;">You will have some memorable benefits after using this switch:</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;">• Reliable measurement of any build-up of materials</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;">• Flexible probes are not prone to damage even if materials fall on to it</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;">• All parts are static here</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;">Flow Jam Detection:</span></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;">It is the contactless measurement or monitoring to inspect a material flow. It is worked based on microwaves where the movement is found by Doppler’s effect.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;">By having this latest technology, we will be ensured whether there is any material flow or not.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;">This tool can be easily installed in the chute or the conveyor discharge point. It monitors the material flow. If material flow gets any interruption, this tool sends the signal.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;">The main benefits are:</span></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;">• Easy installation procedure</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;">• As it is contactless, there is no risk or tear & wear</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;">• It is favourable for dry material building-up detection</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;">Microwave Level Chute Level Switch:</span></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;">It is the same as a transmitter receiver with microwave technology. It works as the level detector for all high temperature and solid aggressive materials such as bunkers, silos, shafts, or ducts.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;">The advantages are:</span></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;">• Uncomplicated and simple retrofit</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;">• Reliable level detection and fill levelling as well</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;">• Detection with the help of non-conductive materials</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;">• Insensitiveness of material build-ups</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;">• No electronic parts are involved here</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;">Hence, you get a clear review of some of the best industrial switches for levelling. For more knowledge, you may approach any other articles.</span></p> <p><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;"><br /></span></p> Fuel Level Sensor – Helps you to Know about the Level of Fuel http://www.jayceetech.net/blog/fuel-level-sensor-helps-you-to-know-about-the-level-of-fuel_11617.htm Sat, 09 Oct 2021 18:45:45 +0530 <p style="text-align: justify;">Sensors work as an effective role in the majority of vehicles, particularly when finding out the fuel level in aircraft and automobiles.<br /><br /></p> <p style="text-align: justify;">As the title implies, a fuel level sensor (FLS) is used in different vehicles to show the level of the fuel. Different techniques are commonly used to know fuel levels including resistive film, capacitive, discrete resistors, and ultrasonic. For this usage, resistive-based sensors are commonly used by the owners. No doubt, running out of fuel can be expensive or inconvenient when driving an automobile, in an aircraft it could have terrible effects.<br /><br /></p> <p style="text-align: justify;">Fuel gauges rightly work by calculating the voltage across a changeable resistor within the sensing structure, to find out the fuel level, then it is relayed to the driver through the system of indicators. Different components work within the sensing structure, allowing it to detect how much fuel is in a tank, comprises the float switch, a changeable resistor, and a wiper. The sensor system is comparatively simple as compared to any other sensors presently made. However, advanced sensor systems can also use microprocessors for quicker and even more right calculations.<br /><br /></p> <p style="text-align: justify;">The sensing system is situated in the fuel tank and includes a float—normally prepared of foam and joined to an actuating metal rod—joined to a variable resistor. The changeable resistors utilized in the levels of the fuel sensors are sometimes made of resistive stuff. The one end is joined with the ground with a wiper that moves over the resistive stuff as the float moves. At the time, when the float moves due to the modified fuel levels, the wiper moves across the resistor and results in the voltage change.<br /><br /></p> <p style="text-align: justify;">The wiper orientation implies for the highest resistance is skilled across the resistor when the tank is unfilled. Now, the wiper is even as far away as possible from the resistor ground end. The change in the current is moved with the passing sign which modifies the meter’s reading.<br /><br /></p> <p style="text-align: justify;">Ultrasonic sensors calculate the fuel height in the tank by driving the ultrasonic signals, which are calculated on another side of the tank through another sensor. Meanwhile, when capacitance sensors are utilized, the fuel gets moves through the unique special vents when used, results in capacitance to modification in the sensors. It allows the level of the fuel in the tank to check out. The detailed information is then motivated on to the pilots via the onboard computing classification.<br /><br /></p> <p style="text-align: justify;"><span style="font-size: small;"><strong>Why does my gas tank speak it’s not unfilled?</strong></span></p> <p style="text-align: justify;">A fuel gauge offered by <a href="https://www.jayceetech.net/fuel-level-sensor-transmitter.htm">Fuel Level sensor Manufacturers in India</a> can read empty may be resulted from the float separating from the arm, which results in the rest of the components in the fuel driving unit stopping totally. In some cases, a defective resistor can also ground the gauge to read unfilled by restricting the signal. You should choose the best products offered by the best manufacture for the buyers. Contact the manufacture for the features of the products.</p>